Do You Know NTN New Technology丨High-Precision Detection Technology For Rolling Bearing Service Life

Sep 15, 2023

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NTN Co., Ltd. (hereinafter referred to as NTN) has developed a new technology that can detect the service life of bearings with high accuracy by combining multiple AIs. This technology can more accurately predict the service life of bearings from spalling to complete failure. The research and development of this technology will help improve the efficiency of maintenance plans for machinery and equipment, thereby saving costs and improving production efficiency.
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During long-term use, the bearings within the machine may experience slight peeling. If this peeling occurs in an area that is inconvenient for repair, the machine may continue to operate without affecting normal operation. Although the condition of the bearing can be known through vibration data detection, it is difficult to accurately predict how long the bearing can be used after spalling. Usually, you either choose to replace the bearing as soon as possible or wait until the bearing is completely damaged before replacing it. Additionally, some skilled mechanics can tell when to replace bearings based on years of experience. However, with the development of labor saving and automation, in order to reduce the downtime of machinery and equipment and reduce maintenance costs, there is an increasing demand for high-precision life detection technology to more accurately detect the replacement period of bearings.
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The service life detection technology recently developed by NTN combines deep learning and Bayesian learning to predict the service life of bearings from spalling to breakage with high accuracy. Among the many AI models, NTN chose a convolutional neural network that specializes in image processing. By converting the vibration data of the bearing into image data, it can detect the damage status and life of the bearing. In addition, taking into account individual differences in bearing damage and errors in detection data, NTN also uses Bayesian linear regression to establish a more reliable prediction model. Taken together, NTN's new technology improves detection accuracy by 30% compared to traditional methods (compared to NTN's traditional detection methods).
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 NTN and the National University Corporation of Japan, Osaka University Graduate School of Engineering, jointly established the "NTN Next Generation Collaboration Research Institute" in 2017. Within the framework of this institute, NTN has conducted in-depth cooperation with the research team of Associate Professor Kenichi Fukui (Industrial Science Institute) of Osaka University for joint research and development. This innovative technology was successfully realized by combining NTN's extensive experience in bearing technology with Osaka University's achievements in advanced AI research.
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NTN is committed to applying this technology to actual maintenance services. Through timely maintenance of machinery and equipment, the bearings can be kept in the best condition, thereby improving production efficiency and reducing environmental emissions.

In the future, NTN will continue to conduct experiments to verify the feasibility of this technology to realize its practical use and provide high-quality after-sales services.


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Bearing No. Size(mm) Mass(kgs)
5S-BNT900 10x20x6 0.009
5S-BNT901 12x24x6 0.01
5S-BNT902 15x28x7 0.014
5S-BNT903 17x30x7 0.015
5S-BNT904 20x37x9 0.033
5S-BNT905 25x42x9 0.039
5S-BNT906 30x47x9 0.044
5S-BNT907 35x55x10 0.063
5S-BNT908 40x62x12 0.1
5S-BNT909 45x68x12 0.11
5S-BNT910 50x72x12 0.11
5S-BNT911 55x80x13 0.16
5S-BNT912 60x85x13 0.17
5S-BNT913 65x90x13 0.19
5S-BNT000 10x26x8 0.013
5S-BNT001 12x28x8 0.018
5S-BNT002 15x32x9 0.026
5S-BNT003 17x35x10 0.029
5S-BNT004 20x42x12 0.05
5S-BNT005 25x47x12 0.06
5S-BNT006 30x55x13 0.1
5S-BNT007 35x62x14 0.13
5S-BNT008 40x68x15 0.16
5S-BNT009 45x75x16 0.21
5S-BNT010 50x80x16 0.24
5S-BNT011 55x90x18 0.35
5S-BNT012 60x95x18 0.36
5S-BNT013 65x100x18 0.37
5S-BNT014 70x110x20 0.5
MUB 7307 UBM 35x80x26 0.692
UCFC213D1 65x205x69.7 5.88
UCFH205D1 25x68x27x116 0.7
81111 55x78x16 0.26
413128 140x225x68 9.18
SL04-5013NR 65x100x46 1.325
SL04-5026NR 130x200x95 10.6
SL04-5032NR 160x240x109 16.8
7915 75x105x16 0.36
6834 170x215x22 1.63
6838 190x240x24 2.62
HMK1512 15x22x12 0.013
IR200X220X50 200x220x50 2.49
KR 19 LL M8*1.25x19x32 0.031
MU1310TM 50x110x27 1.289
2916 80x110x22 0.591
7911 55x80x13 0.214
MUS1307TM 30x80x21 0.572
N414 70x180x42 5.15
MR1309EL 45x100x25 1.06
S-UCP208D1 40x184x49.2x54 2.1
UCFL208D1 40x175x100x49.2 0.685
SL04-5008NR 40x68x38 0.563
SL04-5009NR 45x75x40 0.697
UCFC207D1 35x135x44.4 1.668
UKP218;H2318X 80x327x200x88 13
UCHP205D1 25x142x114x50 1.2
UCHB208D1 40x96x121x49.2 1.3
C-UKP326D1 115x600x375x140 86
C-UKP320D1 90x490x283x120 40
CM-UCP214D1 70x266x162x72 21
CM-UKP213D1 60x265x155x70 7.6
SZ318 90x400x230x160 21
C-UKP318D1 80x430x246x110 28





 

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